Chocolate Bar Boxes

Make your bars irresistible with custom-printed Chocolate Bar Boxes from Box Squire. Our designs offer a secure fit and robust protection against melting and breaking. High-resolution graphics and custom finishes like Spot UV enhance texture appeal, ensuring your brand stands out instantly on the shelf.

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Packaging That Holds, Protects, and Sells

We build chocolate bar boxes that prevent these problems and keep your brand looking sharp. Box Squire delivers packaging made to your bar’s size and weight. You get fast delivery, reliable construction, and packaging that performs across retail, e-commerce, and subscription models.

Built to Match Bar Size and Weight

Your chocolate bars need packaging that fits without crushing or slipping. We size every box to your product dimensions.

  • Exact-fit boxes for standard, mini, or oversized bars
  • Flat or folded styles for manual or automated packing
  • Box walls sized for strength during shipping
  • Layout templates provided to speed up design

This ensures consistent shape, secure closure, and quick loading during fulfillment.

Retail-Ready Printing and Finish Options

Packaging sells first. You need clean branding, color accuracy, and high-end finish choices to attract attention.

  • Full CMYK or Pantone spot-color printing
  • Matte, gloss, and soft-touch coatings
  • Foil stamping, embossing, and spot UV available
  • Consistent quality across reorders and box sizes

Your bars stand out in stores and online. You control the first impression.

Protects Against Heat and Humidity

Boxes must help minimize exposure and reduce risk during transit or storage.

  • Coated stock options that resist moisture
  • Extra-thick paperboard for structure under pressure
  • Packaging formats that reduce light and air contact
  • Clean seams and secure folds to reduce outside exposure

Each bar stays protected until opened. Your customers get what they paid for.

Meets Labeling and Compliance Standards

Food products must follow legal display rules. Our boxes are designed to make space for required info without crowding your design.

  • Dedicated areas for nutrition facts and ingredient lists
  • Optional space for certifications and UPC codes
  • Support for batch number and expiration date placement
  • Compliant print zones for allergen and warning text

You meet food packaging regulations without harming your visual layout.

Low Minimums, Fast Production

We support fast-moving brands and short-run needs. No long lead times or high-volume requirements.

  • Minimum order: 100 units
  • Standard production: 10 to 14 business days
  • U.S.-based production for faster shipping
  • Repeat orders processed using stored dielines

You get flexibility, quality, and speed. No delays from overseas suppliers.

FAQs

  1. Do your boxes support foil stamping?
    Yes. Foil and other finishing options are available.
  2. Can I print on the inside of the box?
    Yes. Inside print is supported for messaging or branding.
  3. Are your boxes food-safe?
    Yes. All materials and coatings are FDA-compliant for packaging.
  4. What types of chocolate bars do you support?
    We support standard, mini, filled, or oversized bars.
  5. Is packaging recyclable?
    Yes. Recycled and recyclable board options are available.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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