Chocolate Envelopes

Choose sleek, minimalist Chocolate Envelopes for single or thin chocolate bars and promotional giveaways. Box Squire designs are cost-effective and allow for quick packing. Utilize simple, elegant branding and high-quality card stock to create a refined and memorable unboxing moment.

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Slim Packaging That Sells

Chocolate bars deserve packaging that shows quality without bulk. Envelopes suit flat formats. They reduce shipping weight and simplify shelf layout.

Box Squire produces chocolate envelopes sized to your product. You choose material, closure, and finish. We supply envelopes built to protect and present.

Exact Fit for Your Bars

Loose envelopes damage bars. Precise sizing prevents shifting or breakage inside the package.

  • Tailored length, width, and thickness for your bar
  • Optional inner sleeve or liner for extra support
  • Sealed edge designs for secure closure
  • Flat envelope style for efficiency

Your bars arrive intact and well aligned inside.

Food‑Safe Materials

Chocolate contact demands certified materials. We use safe stocks and coatings to protect both product and consumer.

  • FDA-compliant board and inner liners
  • Grease-resistant or barrier coatings
  • Non-toxic, food-grade inks
  • Suitable for direct contact or wrapped bars

You meet food‑safety standards with confidence.

Full Branding Control

Every face of the envelope is a branding opportunity. Use your full creative layout.

  • Full-color CMYK and Pantone printing
  • Matte, gloss, or soft-touch finishes
  • Foil stamping, embossing, and spot UV available
  • Interior printing for hidden messages

Your visual identity appears on every side, inside and out.

Lightweight, Mail-Ready Design

Envelopes suit direct mail, subscriptions, or gift deliveries. They save weight and space.

  • Fits standard mailer envelopes
  • Thin structure reduces postage cost
  • Easy stacking in cartons or trays
  • Flat exterior for barcode and label placement

You save on freight while preserving appearance.

Orders That Move Fast

You don’t need huge runs to launch. We support small orders with fast turnaround.

  • MOQ: 100 units
  • Production begins in 8 to 10 business days
  • Standard delivery in 10 to 14 business days
  • U.S.-based production and support

You control speed and cost without sacrificing quality.

FAQs

  1. Do these envelopes fit nonstandard-sized bars?
    Yes, we tailor each envelope to your bar dimensions.
  2. Are the materials safe for chocolate contact?
    Yes, all stock, liners, and inks are food-safe and certified.
  3. Can I use foil, embossing, or window cutouts?
    Yes, those finish options are available.
  4. Is interior printing an option?
    Yes, interior surfaces can carry print or messaging.
  5. Do you ship outside the U.S.?
    No, current shipping covers U.S. addresses only.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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