Tray and Sleeve Boxes

Tray and sleeve boxes from Box Squire feature a sliding outer sleeve with an inner tray for secure and stylish packaging. Ideal for premium, retail, and gift products, these boxes offer protection and a refined unboxing experience. Choose custom sizes, materials, and printing options for durable, elegant, and brand-ready packaging.

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Tray and Sleeve Boxes Designed for Premium Presentation

Tray and sleeve boxes are a two-piece packaging style consisting of an inner tray and an outer sleeve that slides over it. Box Squire’s Tray and Sleeve Boxes are designed to combine protection, functionality, and a refined appearance. This box style is commonly used for premium products where presentation and unboxing experience matter.

Each tray and sleeve box is custom produced to match product dimensions, branding requirements, and usage needs, ensuring consistent quality and a professional finish.

Two-Piece Structure for Secure Fit and Smooth Unboxing

The defining feature of a tray and sleeve box is its sliding sleeve that covers the inner tray, creating a clean and elegant reveal.

  • Inner tray holds the product securely
  • Outer sleeve slides smoothly for easy opening
  • Provides added protection during handling
  • Enhances the overall unboxing experience

This structure delivers both functionality and visual appeal.

Versatile Packaging for Premium and Retail Products

Tray and sleeve boxes are suitable for a wide range of products due to their elegant and adaptable design.

  • Cosmetics, skincare, and beauty products
  • Electronics and accessories
  • Gift sets and promotional kits
  • Food items and specialty products

Their structured design supports both protection and display.

Custom Sizes and Structural Options

We manufacture tray and sleeve boxes in fully customized dimensions to ensure a precise fit for your products.

  • Custom sizing based on product dimensions
  • Optional finger pulls or ribbon tabs
  • Compatible with inserts and dividers
  • Designed for efficient stacking and storage

Proper sizing improves stability and reduces excess packaging.

Custom Printing for Brand Identity

Tray and sleeve boxes offer generous surface area on both the tray and sleeve for branding and creative design. Our printing solutions ensure clarity and consistency.

  • High-quality digital and offset printing
  • Sharp logos, graphics, and brand colors
  • Consistent color matching across bulk orders
  • Professional finishes for a premium look

Custom printing enhances brand recognition and shelf appeal.

Durable Materials for Reliable Tray and Sleeve Packaging

Tray and sleeve boxes are produced using strong materials designed to withstand handling and transport.

  • Premium cardboard and rigid paperboard stock
  • Sturdy tray and sleeve construction
  • Maintains shape during shipping and display

Durable materials ensure long-lasting packaging performance.

Eco-Friendly Tray and Sleeve Box Options

Sustainability is an important consideration in modern packaging. We offer eco-friendly tray and sleeve box solutions.

  • Recyclable and biodegradable paper-based materials
  • Plastic-free packaging options available
  • Eco-friendly inks for custom printing

Eco-conscious packaging supports responsible brand values.

Flexible Order Quantities and Global Shipping

Our tray and sleeve box solutions are designed to support businesses of all sizes.

  • Minimum order quantity starting from 100 boxes
  • Ideal for startups, retailers, and premium brands
  • Competitive pricing for bulk orders
  • Worldwide shipping with reliable logistics

We ensure consistent quality across local and international orders.

Fast Production and Reliable Delivery

Timely packaging is essential for product launches and retail schedules.

  • Standard production time of 10 to 14 business days
  • Rush production available within 8 to 10 business days
  • Secure and trackable shipping options

Expert Support for Custom Tray and Sleeve Boxes

From structural planning to final production, our team provides expert support throughout the process. Box Squire delivers tray and sleeve boxes that combine protection, elegance, and professional branding for premium packaging applications.

FAQs

What is a tray and sleeve box?
It is a two-piece packaging style with an inner tray and a sliding outer sleeve.

What is the minimum order quantity?
The minimum order quantity is 100 boxes per design.

Are tray and sleeve boxes suitable for premium products?
Yes, they are widely used for premium and gift packaging.

Can tray and sleeve boxes be customized with printing?
Yes, full customization including size and printing is available.

How long does production take?
Standard production takes 10 to 14 business days, with rush options available.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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