Custom Clamshell Boxes

Custom clamshell boxes from Box Squire provide secure and elegant packaging with a hinged, easy-open design. Made from durable rigid stock, these boxes protect products while enhancing presentation. Choose custom sizes, inserts, finishes, and branding for premium retail, gifting, and promotional packaging solutions.

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Custom Clamshell Boxes Designed for Secure and Premium Packaging

Custom clamshell boxes offer a practical and premium packaging solution with a hinged structure that opens smoothly and closes securely. Box Squire’s Clamshell Boxes are crafted from high-quality rigid stock to deliver durability, protection, and an upscale presentation suitable for retail, gifting, and promotional packaging.

Each box is custom produced to match product dimensions, hinge structure, and branding requirements, ensuring consistent quality and a refined finish.

Packaging Solutions for Retail, Gifting, and Promotions

Clamshell boxes are widely used where both protection and presentation matter. Our rigid clamshell boxes are engineered for premium use.

  • Ideal for electronics, cosmetics, accessories, and luxury items
  • Hinged opening for easy access and smooth presentation
  • Rigid structure protects products from damage
  • Suitable for retail shelves and high-end gifting

A clamshell box enhances usability while elevating product value.

Custom Sizes and Clamshell Box Structures

Products vary in size and shape, requiring precise packaging solutions. We offer flexible customization options.

  • Custom box dimensions based on product requirements
  • One-piece hinged clamshell construction
  • Magnetic or friction-fit closure options
  • Designed for single or multi-item packaging

Custom structures ensure secure fit and professional presentation.

Custom Inserts for Product Protection

Internal inserts enhance stability and protection inside clamshell boxes. Our insert options are designed for accuracy and safety.

  • Custom foam, EVA, or cardboard inserts
  • Die-cut layouts for precise product placement
  • Prevents movement and surface damage

Secure inserts improve product safety and unboxing experience.

Premium Printing and Finishing Options

Custom clamshell boxes can be enhanced with premium finishes to reflect brand quality and attention to detail.

  • High-quality offset printing
  • Foil stamping, embossing, and debossing
  • Matte, gloss, and soft-touch lamination
  • Interior and exterior branding options

Premium finishes create a polished and memorable presentation.

Rigid Stock for Strength and Durability

Our clamshell boxes are produced using thick rigid board to ensure strength and long-term use.

  • Strong rigid cardboard construction
  • Maintains structure after repeated opening
  • Protects products during storage and handling

Rigid materials ensure dependable packaging performance.

Flexible Order Quantities and Global Supply

Our custom clamshell boxes are designed to support businesses of all sizes.

  • Low minimum order quantity starting from 100 units
  • Ideal for luxury brands, retailers, and promotions
  • Cost-effective pricing for bulk production
  • Worldwide shipping with reliable logistics

We ensure consistent quality across local and international orders.

Fast Production and Reliable Delivery

Timely packaging is essential for launches and campaigns. Our streamlined production process ensures dependable delivery.

  • Standard production time of 10 to 14 business days
  • Rush production available within 8 to 10 business days
  • Secure and trackable shipping options

Expert Support for Custom Clamshell Boxes

From structural design to insert development and final finishing, our team provides expert support throughout the process. Box Squire delivers custom clamshell boxes that combine rigid durability, functional design, and premium branding for packaging that performs and impresses.

FAQs

What is the minimum order quantity for custom clamshell boxes?
The minimum order quantity is 100 units per design.

Are clamshell boxes made from rigid material?
Yes, they are produced using premium rigid stock.

Can inserts be added inside clamshell boxes?
Yes, custom inserts can be designed for product protection.

Can clamshell boxes include magnetic closures?
Yes, magnetic closure options are available.

How long does production take?
Standard production takes 10 to 14 business days. Rush orders are completed within 8 to 10 business days.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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