Custom Mailer Boxes

Box Squire offers Custom Mailer Boxes designed to protect and present your products with style. These durable, customizable boxes enhance your brand experience and improve shipping safety. Choose from a variety of sizes and finishes to create packaging that fits your product and business needs.

Custom Mailer Boxes from Box Squire provide secure, tailored packaging that promotes your brand. Durable materials and custom designs ensure that your products arrive safely and make a strong impression with every shipment.

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Custom Mailer Boxes offer practical packaging solutions for businesses looking to improve product protection and branding. They combine durability with customization to meet specific shipping and presentation needs.

Using Custom Mailer Boxes lets you control your product’s first impression. These boxes safeguard contents during transit and provide a branded experience your customers remember.

Custom Sizes and Styles

Choose the right size and style to fit your products precisely. Custom sizing prevents product movement and damage during shipping.

  • Available in multiple sizes and shapes
  • Flat or rigid styles depending on product needs
  • Adjustable interior space options
  • Options for folding or setup boxes

Tailoring box dimensions helps reduce wasted space and shipping costs. This also improves unboxing experience by fitting your products snugly.

Material Options

Select from sturdy materials to protect your products. Quality materials ensure durability in transit and maintain a premium appearance.

  • High-quality corrugated cardboard
  • Kraft paper for eco-friendly packaging
  • Coated or matte finishes for aesthetic appeal
  • Reinforced edges for added strength

Materials influence the box’s strength and customer perception. Use materials that balance protection, cost and brand values.

Branding and Design

Enhance your brand presence with custom printing and design options. Packaging becomes a marketing tool that reflects your business identity.

  • Full-color printing on all box surfaces
  • Custom logos, artwork and messaging
  • Spot UV and embossing for texture
  • Interior printing for a unique touch

Design customization makes your packaging stand out and reinforces brand recognition. Well-branded boxes increase customer loyalty and repeat purchases.

Shipping and Protection

Custom Mailer Boxes are designed to keep products secure through transit. Durable construction minimizes damage and returns costs.

  • Strong, impact-resistant materials
  • Secure closure options like tuck-in flaps or tape
  • Lightweight to reduce shipping fees
  • Resistant to moisture and rough handling

Proper packaging reduces damage rates and saves costs. Secure mailer boxes improve customer satisfaction with safe delivery.

Sustainability

Eco-friendly packaging that reduces waste and supports green initiatives. Sustainable boxes appeal to environmentally conscious customers.

  • Recyclable and biodegradable materials
  • Soy-based inks for printing
  • Minimalist design to reduce material use
  • Options for reusable packaging

Using sustainable packaging aligns your brand with environmental responsibility. It appeals to customers who prioritize eco-friendly products.

FAQs

What is the turnaround time for Custom Mailer Boxes?
Rush orders take 8 to 10 business days; standard orders take 10 to 14 business days.

What is the minimum order quantity?
The minimum order quantity is 100 units.

Can I print my logo on the boxes?
Yes, full-color logo printing is available.

Are the boxes recyclable?
Yes, we offer recyclable and biodegradable material options.

Can I order custom sizes?
Yes, we provide custom sizing to fit your product dimensions.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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