Mylar Pouches

Box Squire offers premium custom Mylar pouches designed for durability, freshness and brand visibility. Choose from multiple sizes, finishes and features to suit your product needs. Low minimum order quantities, fast turnarounds and high-quality printing make our Mylar pouches ideal for food, supplements and more.
Custom Mylar pouches from Box Squire keep your products fresh and shelf-ready. High-barrier materials, vivid printing and low MOQs make them perfect for food, coffee, supplements and more.

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Mylar pouches are essential for brands that need secure, flexible and visually impactful packaging. Whether you sell snacks, coffee, cosmetics or supplements, Box Squire helps you package it right.

Mylar pouches combine performance with presentation with custom sizes, print finishes and high-barrier protection. Fast turnarounds and low MOQs make them accessible for startups and established brands alike.

Why choose Mylar Pouches?

Mylar pouches are known for their strength, protection and versatility in packaging.

  • Blocks moisture, oxygen and UV light
  • Extends shelf life of perishables
  • Lightweight and easy to store
  • Great for retail, wholesale or samples

You get a package that protects your product and reinforces your brand identity.

Custom High-Quality Custom Printing

Your packaging reflects your brand. We make sure it looks sharp and professional.

  • Full-color digital or rotogravure printing
  • Matte, gloss or soft-touch finishes
  • Optional foil stamping or spot UV
  • High-resolution graphics that don’t fade

Your designs stay crisp, bold, and retail-ready on every pouch.

Custom Sizes and Formats

We support a range of pouch styles to suit your product type and volume.

  • Stand-up pouches for retail shelves
  • Flat pouches for single-serve or samples
  • Gusseted bags for bulk storage
  • Sizes from 1 oz to 5 lbs. and beyond

Your packaging fits your product perfectly, no wasted space or awkward sizing.

Functional Add-Ons

Make your pouches easier to use and more consumer-friendly with smart features.

  • Resealable zippers for multiple uses
  • Tear notches for clean openings
  • Hang holes for retail displays
  • Valves for degassing (great for coffee)

These extras improve the user experience and product longevity.

Low MOQs, Fast Turnarounds

Get started without massive orders or long waits.

  • Minimum order quantity starts at 100 units
  • Rush production: 8–10 business days
  • Standard production: 10–14 business days
  • Reliable shipping with tracking

You meet your deadlines without overcommitting on inventory.

FAQs

  1. What is the minimum order quantity for custom Mylar pouches?
    TThe MOQ is 100 units per design.
  2. What are the turnaround times?
    Rush orders take 8 to 10 business days. Standard turnaround is 10 to 14 business days.
  3. Are the pouches food safe?
    Yes. All materials are FDA-compliant and safe for food contact.
  4. Can I print on both sides of the pouch?
    Yes. Full-color printing is available on the front and back.
  5. Do you offer samples before placing a full order?
    Yes. Sample kits are available upon request.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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