Corrugated Mailer Boxes

Corrugated mailer boxes from Box Squire are designed for secure shipping and premium unboxing experiences. Made with strong corrugated material, these boxes protect products during transit while supporting branding. Choose custom sizes, structures, printing, and eco-friendly materials for reliable, professional, and retail-ready mailer packaging.

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Corrugated Mailer Boxes Designed for Secure Shipping

Corrugated mailer boxes provide a reliable packaging solution for shipping products safely while maintaining a clean and professional presentation. Box Squire’s Corrugated Mailer Boxes are designed to protect items during transit and enhance the customer unboxing experience. Our custom packaging solutions support eCommerce brands and retailers worldwide.

Each mailer box is custom produced to match product dimensions, protection requirements, and branding needs, ensuring consistent quality and dependable performance.

Packaging Solutions for eCommerce and Direct Shipping

Mailer boxes are widely used for online orders due to their strength and ease of use. Our corrugated mailer boxes are engineered for efficient fulfillment.

  • Ideal for eCommerce shipping and subscription boxes
  • Protects products from impact and handling damage
  • Self-locking design for secure closure
  • Suitable for domestic and international shipping

Well-designed mailer boxes improve delivery reliability and customer satisfaction.

Custom Sizes and Mailer Box Structures

Different products require different mailer box dimensions and styles. We offer flexible customization options to meet shipping needs.

  • Custom box sizes and depths available
  • Tuck-top and roll-end front tuck styles
  • Designed for lightweight and heavier products
  • Compatible with inserts for added protection

Custom structures improve fit and reduce shipping costs.

Custom Printing for Brand and Unboxing Experience

Corrugated mailer boxes offer valuable space for branding and messaging. Our printing options ensure a clean and professional appearance.

  • High-quality digital and flexographic printing
  • Clear logos, patterns, and brand messaging
  • Consistent color accuracy across bulk orders
  • Inside and outside printing options available

Branded mailer boxes enhance brand recognition and unboxing impact.

Durable Corrugated Material for Shipping Protection

Our corrugated mailer boxes are made using strong materials designed to withstand shipping conditions.

  • High-quality corrugated board with sturdy flutes
  • Resists crushing and external pressure
  • Maintains shape during stacking and transit

Durable construction ensures products arrive safely.

Eco-Friendly Corrugated Mailer Box Options

Sustainability is a growing priority in shipping packaging. We offer eco-friendly corrugated mailer box solutions.

  • Recyclable and biodegradable corrugated materials
  • Plastic-free packaging options available
  • Eco-friendly inks for custom printing

Eco-conscious packaging supports responsible shipping practices.

Flexible Order Quantities and Global Supply

Our corrugated mailer boxes are designed to support businesses of all sizes.

  • Low minimum order quantity starting from 100 units
  • Ideal for startups, eCommerce brands, and retailers
  • Cost-effective pricing for bulk production
  • Worldwide shipping with reliable logistics

We ensure consistent quality across local and international orders.

Fast Production and Reliable Delivery

Shipping timelines are critical for fulfillment operations. Our streamlined production process ensures dependable delivery.

  • Standard production time of 10 to 14 business days
  • Rush production available within 8 to 10 business days
  • Secure and trackable shipping options

Expert Support for Custom Corrugated Mailer Boxes

From structural design to final printing, our team provides expert support throughout the process. Box Squire delivers corrugated mailer boxes that combine strength, branding, and reliable performance for modern shipping needs.

FAQs

What is the minimum order quantity for corrugated mailer boxes?
The minimum order quantity is 100 units per design.

Are corrugated mailer boxes suitable for eCommerce shipping?
Yes, they are ideal for eCommerce, subscription, and direct-to-customer shipping.

Can corrugated mailer boxes be customized with branding?
Yes, size, structure, and printing can be fully customized.

Do you offer eco-friendly corrugated mailer boxes?
Yes, recyclable and biodegradable options are available.

How long does production take?
Standard production takes 10 to 14 business days. Rush orders are completed within 8 to 10 business days.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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