Headlight Boxes

Showcase high-value lighting units in bespoke Custom Headlight Boxes. Designed for maximum protection and shelf appeal, our durable materials prevent impact damage. The fully customizable exterior allows for eye-catching graphics and clear product labeling, creating a premium presentation that reflects the quality of your lighting.

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Custom Headlight Packaging That Protects and Promotes Your Brand. Custom headlight packaging helps protect your products and promote your brand. Box Squire builds packaging that works for halogen, LED, and xenon headlights. You get strong protection, flexible design, and reliable service.

Brand-Centered Customization

Your box should speak for your brand. Add logos, product info, or warnings. Choose color schemes that match your identity. We use:

  • CMYK and PMS printing for exact color accuracy

  • Offset and digital printing for clean, consistent output

  • Die-cut windows or custom inserts for product display

This gives you full control over how your headlights appear on shelves or in customer hands. Your packaging becomes a tool for both retail and marketing.

Sustainable Options

We offer recyclable and biodegradable packaging to reduce environmental impact. Choose from:

  • Recycled kraft paper

  • Soy-based inks

  • Minimalist designs to reduce material use

These choices help you meet eco-standards and satisfy your customers’ expectations. You stay competitive in a market where green packaging matters.

Flexible Shapes and Styles

We build boxes to fit your headlights precisely. Choose from:

  • Tuck-end boxes for simple closure

  • Drawer boxes for secure sliding access

  • Magnetic closure boxes for luxury presentation

Tell us your size, shape, and packaging needs — we’ll design it. Add foam inserts or custom die-cuts for extra product stability and protection.

Options for Shelf Appeal

First impressions count. Add premium finishing options to make your packaging stand out:

  • Gloss or matte lamination for surface protection

  • Spot UV for logo or label highlighting

  • Embossing or debossing for texture

  • Foiling in silver or gold for luxury accents

These finishing touches enhance retail visibility and protect your packaging from wear.

Why Box Squire Works

You need packaging that does more than cover your product — it must protect, impress, and perform. We deliver:

  • Short turnaround times (10 to 14 business days)

  • Full-service design and support

  • Low minimum orders

  • Consistent quality across all batches

We serve small businesses and large distributors alike, ensuring precision, speed, and brand consistency.

FAQs

What material is best for headlight packaging boxes?
Corrugated cardboard, rigid stock, and kraft paper work best. Each provides strong protection and can be adapted to your needs.

Do you customize the headlight box in any size?
Yes. We offer tuck-end, drawer-style, magnetic, and other custom formats based on your product size and display style.

What finishing options are available for headlight packaging boxes?
Choose from gloss or matte lamination, spot UV, foiling, embossing, or soft-touch finishes for a clean, premium appearance.

Are there environmentally friendly options available for headlight packaging?
Yes. We use recycled kraft, biodegradable board, and sustainable inks so you meet eco standards without losing strength or quality.

How long does it take to receive custom headlight packaging boxes?
Production time is typically 10 to 14 business days. Rush service is available on request.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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