Mailer Box

Mailer boxes from Box Squire are designed for secure shipping and strong brand presentation. Featuring a self-locking structure, these boxes protect products during transit while delivering a clean unboxing experience. Choose custom sizes, materials, printing, and finishes for durable, retail-ready, and eCommerce-friendly mailer packaging.

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Mailer Boxes Designed for Secure Shipping and Brand Experience

Mailer boxes are a popular packaging style used for shipping, subscription services, and eCommerce fulfillment. Box Squire’s Mailer Boxes are designed to protect products during transit while offering a clean and professional unboxing experience. This box style combines strength, simplicity, and branding potential.

Each mailer box is custom produced to match product dimensions, shipping needs, and branding requirements, ensuring reliable performance and consistent quality.

Self-Locking Structure for Secure Packaging

Mailer boxes feature an interlocking flap design that closes securely without the need for tape or adhesives.

  • Self-locking design for quick and easy assembly
  • Provides secure closure during shipping
  • Protects contents from movement and damage
  • Maintains shape under stacking and handling

This structure makes mailer boxes ideal for shipping and delivery applications.

Versatile Packaging for ECommerce and Retail

Mailer boxes are widely used across industries due to their durability and professional appearance.

  • ECommerce and direct-to-consumer brands
  • Subscription boxes and promotional kits
  • Retail merchandise and product bundles
  • Corporate gifting and sample packaging

Their sturdy design supports both shipping and presentation needs.

Custom Sizes and Structural Options

We manufacture mailer boxes in fully customized dimensions to ensure a precise fit for your products.

  • Custom sizing based on product dimensions
  • Compatible with inserts and protective padding
  • Designed for efficient packing and stacking
  • Optimized for shipping and storage

Accurate sizing helps reduce shipping costs and product movement.

Custom Printing for Brand Visibility

Mailer boxes provide ample space for branding, messaging, and creative design. Our printing solutions ensure clarity and consistency.

  • High-quality digital and offset printing
  • Sharp logos, graphics, and brand colors
  • Consistent color matching across bulk orders
  • Professional finishes for a polished look

Custom printing enhances brand recognition and customer experience.

Durable Materials for Reliable Mailer Packaging

Mailer boxes are produced using strong materials designed to withstand shipping and handling.

  • Premium corrugated and paperboard materials
  • Sturdy construction for transit protection
  • Maintains structure during delivery

Durable materials ensure products arrive safely.

Eco-Friendly Mailer Box Options

Sustainability is an important consideration in shipping packaging. We offer eco-friendly mailer box solutions.

  • Recyclable and biodegradable paper-based materials
  • Plastic-free packaging options available
  • Eco-friendly inks for custom printing

Eco-conscious mailer boxes support responsible brand values.

Flexible Order Quantities and Global Shipping

Our mailer box solutions are designed to support businesses of all sizes.

  • Minimum order quantity starting from 100 boxes
  • Ideal for startups, retailers, and established brands
  • Competitive pricing for bulk orders
  • Worldwide shipping with reliable logistics

We ensure consistent quality across local and international orders.

Fast Production and Reliable Delivery

Timely packaging is essential for eCommerce and retail operations.

  • Standard production time of 10 to 14 business days
  • Rush production available within 8 to 10 business days
  • Secure and trackable shipping options

Expert Support for Custom Mailer Boxes

From structural planning to final production, our team provides expert support throughout the process. Box Squire delivers mailer boxes that combine durability, branding, and functionality for reliable shipping and memorable unboxing experiences.

FAQs

What is a mailer box?
A mailer box is a self-locking packaging box designed for secure shipping and product presentation.

What is the minimum order quantity?
The minimum order quantity is 100 boxes per design.

Are mailer boxes suitable for eCommerce?
Yes, they are widely used for eCommerce, subscription, and shipping purposes.

Can mailer boxes be customized with printing?
Yes, full customization including size, printing, and finishes is available.

How long does production take?
Standard production takes 10 to 14 business days, with rush options available.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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