Mylar Envelope

Protect and ship your products with Box Squire’s high-barrier Mylar Envelope. Built for durability and designed for security, these custom envelopes shield contents from moisture, light and air. Ideal for food, supplements, cosmetics and sensitive items. Customize your size, design and finish to fit your brand.
Box Squire’s Mylar Envelope is durable, moisture-resistant and customizable. Perfect for food, supplements and sensitive goods. Print your branding, choose custom sizes and ship with confidence.

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Durable, Printable Protection for Your Products

Box Squire’s Mylar envelope is engineered to protect your products in transit and on shelves. Designed with high-barrier layers, it locks out moisture, oxygen and UV light. Whether you are shipping snacks, powders or cosmetics, this envelope keeps your contents safe and fresh.

With full-color printing and customizable sizes, you get more than protection. You get brand visibility and a reliable customer experience.

Moisture and Air Barrier

Each Mylar envelope uses a multi-layer film for maximum protection.

  • Blocks air and moisture to extend shelf life
  • Prevents contamination during transit and storage
  • Protects powders, snacks, supplements and more
  • Maintains product texture, aroma and freshness

Mylar is a trusted material across the food and pharmaceutical industries. It helps you meet quality standards with fewer product returns.

Custom Printing Options

Make your packaging match your brand with full customization.

  • Full-color printing in CMYK or Pantone
  • Matte, glossy, or soft-touch finishes available
  • Window options for product visibility
  • Print your logo, product details, and batch info

Every envelope becomes an extension of your brand. Impress customers from first look to final use.

Heat-Sealable for Tamper Protection

Secure your contents with heat sealing to ensure trust and safety.

  • Seals airtight to prevent leaks
  • Adds a tamper-evident barrier
  • Works with standard heat sealers
  • Optional tear notches for easy opening

Tamper-resistant packaging is essential for supplements, edibles and sensitive goods. It protects your reputation and builds customer trust.

Lightweight and cost-effective

Reduce shipping costs without sacrificing durability.

  • Slim profile for lower shipping rates
  • Strong but lightweight material
  • Space-saving for storage and transport
  • No added bulk for eCommerce

You save on shipping, warehousing and fulfillment. Your customers receive sleek, high-quality packaging.

Flexible sizes and low MOQs

Get the size and quantity you need without over-ordering.

  • MOQ starting at 100 units
  • Multiple size options or custom dimensions
  • Quick reorders for growing brands
  • Standard and rush production times available

Whether you are testing a new product or scaling up, we deliver what fits your timeline and budget.

FAQs

  1. What is the minimum order quantity for Mylar envelopes?
    The MOQ is 100 units per size and design.
  2. How long does production take?
    Standard turnaround is 10 to 14 business days. Rush production is available in 8 to 10 business days.
  3. Are the Mylar envelopes food-safe?
    Yes, our envelopes are made with food-safe materials and inks.
  4. Can I print full-color artwork on the envelope?
    Yes, we support full-color CMYK and Pantone printing.
  5. Are the envelopes resealable?
    No, but they are heat-sealable. For customer convenience, you can add tear notches.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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