Poly Mailers

Poly mailers from Box Squire provide a lightweight and cost-effective shipping solution for eCommerce and retail businesses. Made from durable plastic material, these mailers protect products from moisture and handling damage. Choose custom sizes, thickness, closures, and printing for secure, efficient, and brand-ready mailing packaging.

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Poly Mailers Designed for Lightweight and Secure Shipping

Poly mailers offer a reliable and efficient packaging solution for shipping non-fragile products. Box Squire’s Poly Mailers are designed to protect items from moisture, dirt, and handling damage while keeping shipping weight low. Our custom packaging solutions support eCommerce, retail, and logistics needs worldwide.

Each poly mailer is custom produced to match shipment size, protection requirements, and branding needs, ensuring consistent quality and dependable performance.

Packaging Solutions for eCommerce and Retail Shipping

Poly mailers are widely used by online businesses for fast and cost-effective fulfillment. Our mailers are engineered for daily shipping operations.

  • Ideal for apparel, soft goods, and non-fragile products
  • Lightweight design reduces shipping costs
  • Water-resistant material protects contents
  • Suitable for domestic and international shipping

Well-designed poly mailers help improve delivery efficiency and reliability.

Custom Sizes and Mailer Configurations

Different products require different mailer dimensions and features. We offer flexible customization options.

  • Custom mailer sizes and thickness options available
  • Self-sealing adhesive closures for secure packing
  • Tear-strip openings for easy access
  • Flat and expandable mailer styles

Custom configurations ensure a proper fit and secure sealing.

Custom Printing for Brand Recognition

Poly mailers provide excellent space for branding and promotional messaging. Our printing options ensure a clean and professional appearance.

  • High-quality flexographic and digital printing
  • Clear logos, brand colors, and messaging
  • Consistent print quality across bulk orders
  • Professional look for branded shipments

Printed poly mailers enhance brand visibility and customer experience.

Durable Plastic Material for Mailing Protection

Our poly mailers are made from strong plastic materials designed to withstand shipping conditions.

  • High-quality LDPE plastic construction
  • Tear-resistant and flexible design
  • Maintains integrity during transit

Durable materials ensure products arrive safely.

Eco-Conscious Poly Mailer Options

We offer responsible material options to support sustainability goals where required.

  • Reusable poly mailer options available
  • Recyclable plastic material choices upon request
  • Reduced-plastic thickness options to minimize waste

Eco-conscious options support responsible shipping practices.

Flexible Order Quantities and Global Supply

Our poly mailers are designed to support businesses of all sizes.

  • Low minimum order quantity starting from 100 units
  • Ideal for startups, eCommerce brands, and retailers
  • Cost-effective pricing for bulk production
  • Worldwide shipping with reliable logistics

We ensure consistent quality across local and international orders.

Fast Production and Reliable Delivery

Timely packaging is essential for fulfillment operations. Our streamlined production process ensures dependable delivery.

  • Standard production time of 10 to 14 business days
  • Rush production available within 8 to 10 business days
  • Secure and trackable shipping options

Expert Support for Custom Poly Mailers

From mailer sizing to material selection and printing, our team provides expert support throughout the process. Box Squire delivers poly mailers that combine efficiency, durability, and professional branding for reliable shipping and mailing solutions.

FAQs

What is the minimum order quantity for poly mailers?
The minimum order quantity is 100 units per design.

Are poly mailers waterproof?
Yes, they are designed to protect contents from moisture.

Can poly mailers be customized with branding?
Yes, size, thickness, and printing can be fully customized.

Are eco-friendly options available?
Yes, reusable and recyclable poly mailer options are available.

How long does production take?
Standard production takes 10 to 14 business days. Rush orders are completed within 8 to 10 business days.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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