Underwear Boxes

Create attractive and practical Underwear Boxes that ensure hygiene and brand visibility. Choose custom sizes in durable cardboard with full-color printing options. Box Squire provides premium quality materials, thorough quality inspection, and free design support for packaging that offers a great unboxing experience.

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Why Box Squire:

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Custom Underwear Boxes Built for Protection and Brand Impact. Custom underwear boxes protect your products and deliver a consistent brand experience. At Box Squire, we produce durable, printed packaging designed for apparel businesses that value quality, speed, and cost efficiency.

Fit for Your Product

Underwear packaging should do more than hold a product — it should match the exact size, shape, and structure of what you’re selling.
We offer:

  • Tuck-end boxes for basic folded packaging

  • Two-piece boxes for a clean lid and base setup

  • Sleeve and drawer styles for premium retail display

  • Window boxes to show color or texture

  • Magnetic closure boxes for premium SKUs

Each box is custom-built to your product’s dimensions. You avoid wasted space, excess material, and shifting during transit.

Clean Printing and Brand Finishes

Your packaging is often your customer’s first brand interaction. We provide full-color, high-resolution printing with consistent results across every batch.
Printing and finishing options include:

  • CMYK and PMS color systems

  • Matte or gloss lamination

  • Foil stamping for logos or badges

  • Spot UV for added texture and contrast

  • Embossing and debossing for depth and detail

You can print every panel or take a minimalist approach with selective branding. Add size info, care instructions, or fabric details directly to the box for clarity and convenience.

Support Your Brand

Good packaging makes your brand easier to trust and helps speed up purchase decisions. Customers prefer products that look secure, clean, and clearly labeled.
Use your box to display:

  • Quality control

  • Technical specs

  • Application details

  • Brand colors and contact info

A well-designed box speaks for your product before the customer even touches it.

Use Sustainable Options

You can go eco-friendly without sacrificing strength or print quality.
Our sustainable packaging choices include:

  • Recycled corrugated board

  • Soy-based inks

  • Biodegradable water-based coatings

We can also print sustainability icons or environmental messaging directly on your packaging to align with eco-conscious buyers.

Fast Service and Flexible Orders

Whether you’re a new brand or an established retailer, we adapt to your needs.

  • 100 minimum order quantity

  • Wholesale pricing on bulk runs

  • Turnaround in 10 to 14 business days

  • Free design support

There are no setup or die charges. Start with a small run, test your design, and scale with confidence.

Why Box Squire

  • Made-to-fit sizes for every product line

  • Durable materials that ship safely

  • High-quality printing and finishing

  • Eco-friendly stock and inks

  • Fast production and delivery

  • US-based support and design help

Send your specs, get your quote, and start production when you’re ready.

FAQs

What materials do you offer?
Cardboard, rigid stock, corrugated board, and kraft paper — each suited to different packaging needs.

Do you print in full color?
Yes. We offer CMYK and PMS printing for vibrant, accurate colors and sharp graphics.

How fast is production?
Standard turnaround is 10 to 14 business days. Rush production is also available.

Is there a minimum order?
Yes, 100 boxes minimum. We support both small and large-scale orders.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

Material Thicknesses

Paper: 80 lbs, 100 lbs, 120 lbs
Cardstock: 12pt, 14, pt, 16pt, 18pt, 24pt, 28pt.
Custom Corrugated Stock: 2-Ply or Single Fluted, 3-Ply or Single Flute with Double sided Card, 4-Ply or Double Fluted Stock.
Rigid: 60pt to 120pt or 2mm to 3.5mm thick

Finishing Types

Lamination: Gloss, Matte, Sandy Matte, Soft Touch
Coating: Varnish Gloss or Matte

Add-Ons

Foiling/Hot Stamping, Spot UV, Flood UV, Embossing, Debossing, Die Cutting window w/PVC

Colors

CMYK, PMS Spot Colors, All Custom

Printing Techniques

Litho/Offset Printing, Digital printing, UV printing, Silk Screen, and more

Inks

Water based, Oil based, and Chemical based

Padding/Inserts

On Cardboard Boxes: Cardstock or corrugated On Rigid Boxes: Soft Foam, EVA Foam, Silk or Velvet lining, Cotton Pillows, and Silk Fabric Pouches

Durability

Yes, our boxes are made of durable materials like cardboard, corrugated fluted board to secure the products inside

Capacity/Breaking Strength

50- 60 pounds (lbs) depending on

Fold & Portability

Cardboard Boxes: Are foldable, space-saving, and portable for easy shipping.
Rigid Boxes: Pre-Assembled, Fully-Assembled Non-foldable

Recyclability

Yes, our boxes are made of sustainable, eco-friendly, and biodegradable materials.

Shipping Mode

Air Cargo through DHL, FedEx, and UPS, Sea Cargo

Turnaround Time

Air Cargo: 10 to 12 working Days.
Sea Cargo: 6 to 8 working weeks.

Materials

White Cardboard: SBS (C1S), SBS (C2S), Uncoated Stock, Texture Stock,
Metalized/Pearl Cardstock: Silver, Gold, Holographic.
Brown: Natural Brown Kraft Card Stock
White Front Colored Back: CCNB (Grey Back), CCKB (Kraft Back)
Shipping Boxes: White or Brown Fluted Corrugated Stock
Rigid: Grey-board plus premium paper (Similar to iPhone boxes)

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Size:
Upload Artwork:
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